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CO2 Fixed Fire Fighting System: An Idiot's Guide!

An Idiot's Guide to
CO2 Fixed Fire Fighting System

[Special Contribution by Gokul Rajaram from MEO Class IV Orals Group]

All about CO2 Systems: Requirements, System and Procedures!

Carbon Dioxide
Carbon dioxide is an effective fire suppression agent applicable to a wide range of fire hazards.  It has a high rate of expansion which allows it to work fast. When applied to a fire, CO2 provides a heavy blanket of gas that reduces the oxygen level to a point where combustion cannot occur. Since carbon dioxide is a gas, there is no clean-up associated with a system discharge which means minimal business interruption.

CO2 Critical Temp/Press
The critical temperature/pressure of a substance is thepress/temp at and above which vapor of the substance cannot be liquefied, no matter how much pressure is applied.
For CO2, Critical Temp= 31.2 deg C; Critical Pressure= 73 bar

Co2 System Requirements
  • Discharge Req:
  1. At Least 50% discharge @ 1 min.
  2. At Least 85% discharge @ 2 min.
  • Capacity Req:
  1. 30% of gross vol @ THE LARGEST PROTECTED cargo space
  2. 40% gross vol @ machinery space EXCLUDING CASINGS
  3. 35% gross vol for vessels GT < 20000 (WHEN CASINGS ARE INCLUDED)
  4. Total no of CO2 cylinders depend upon the highest gross vol out of points 1,2,3 in a particular ship
Major Other Requirements
  • Safety procedures against unauthorised use of the system
  • Machinery Space valve to be fitted with alarm (audio+visual) and blower trip
  • Alarm must trigger well before operation
  • Permanent piping arrangements
  • Distribution Manifold+ piping, pressure test @ 122 bar
  • Pipe D > 19mm
  • Cu and flex pipes allowed between cylinder outlet and Manifold
  • Pipes to Cargo Spaces, not to pass through E/R
  • Hydraulic Pressure Testing for bottles after 20 years from date of installation and thereafter every 5 years
  • Quantity of CO2 to check every 4 years which can be distributed as 25% of bottles annually, this must ensure checking of each bottle every 4 years
  • All Stop valves to check monthly to ensure their position and working
  • The installation must be checked monthly for leakages
  • All connection to cable operating system to inspect for tightness every 3 month
  • All control valves to inspect annually
  • Air blow through annually

CO2 Calculation Requirement

  • Quantity of CO2 shall be calculated at Density = 0.56 m3/kg
  • Mixing Ratio of CO2, 
  1. Gross vol of E/R including casing = 35%
  2. Gross vol of E/r excluding casing = 40%
  3. Gross vol of cargo holds = 30%
  • Quantity of CO2 = (gross vol x mixing ratio)/0.56
  • Required No of Cyl = (quantity of co2/45) [in case of 45kg cyl]
  • Refer to the example for CO2 calculation for better understanding
co2 requirement calculation with example
co2 calculation: sorry about poor picture quality


CO2 Precautions and Points to Remember


  • It is recommended that in the event of any fire breaking out onboard, including one that requires the fixed CO2 system to be activated, the nearest Coastguard to your position is informed as soon as practicable.
  • Carbon dioxide (CO2), a compound of carbon and oxygen, is a colourless gas with a slightly astringent smell causing coughing to occur when inhaled; at high concentrations it is acutely toxic. As it is about 50% heavier than air, it will form a blanket over a fire and smother it.
  • To obtain “total flooding” of an engine room, a CO2 concentration of about 35% by volume or more is required to be obtained within 2 minutes. This will reduce the oxygen content of the air in the space to less than 15% to extinguish the fire. At this CO2 concentration human life cannot be supported.
  • It is therefore essential that personnel leave the space as soon as the CO2 warning alarm sounds. CO2 should not be discharged into a space until all those within have left and a full head count has been taken.
  • Before a space is filled with CO2 it is essential that the compartment ventilation flaps are properly closed and sealed, ventilation fan emergency stops and all fuel and hydraulic oil remote quick closing valves are operated.
  • Masters, skippers and crew should be fully competent with the remote and local operation of the fixed CO2 fire extinguishing system for the isolation of fuel oil, hydraulic oil and ventilation systems from the space.
  • Typically, it takes about 15–20 seconds after release of CO2 before the concentration within the space reaches a dangerous level.
SAFETY PRECAUTION BEFORE CO2 RELEASE
  • Inform Bridge which inturn inform nearest Coast Guard
  • All personell evacuated and head count done
  • Ventilators & Fans Auto Stop upon opening the CO2 release cabinet
  • Dampers, Skylight & All Entry Doors Closed
  • M/E and other machinery stopped
  • All QCVs operated
  • All pumps stopped
  • Emergency Generator Run for using Emergency Fire Pump for boundry cooling (if required)
  • Fire mains Isolating Valve to be closed so that pressure is not lost by supplying water to deck line
SAFETY PRECAUTIONS AFTER CO2 RELEASE


  • It is strongly recommended that expert advice should be obtained from ashore before ventilation of the space or any attempt at re-entry is made. The nearest Coastguard to your position may be contacted who will assist in trying to obtain this advice. Unless specifically requested, this will not be interpreted by the Coastguard as a request for on-scene fire-fighting assistance.
  • Immediately after activation of the CO2 system checks should be carried out to ensure that the gas has been correctly released from the cylinders. This can be achieved by feeling the CO2 cylinders which should be cold to the touch and visually checking the individual cylinder release valves to ensure they are in the open position.
  • Crew should keep well clear of the ventilation flaps to prevent the inhalation of noxious gases.
  • Ventilation of the space should not be resumed until it has been definitely established that the fire has been extinguished. This is likely to take several hours
  • Entry into a space that has contained CO2 should only be attempted by trained personnel wearing breathing apparatus with safety lines attached and sufficient back-up immediately available should difficulties arise.
  • An attendant should be detailed to remain at the entrance to the space whilst it is occupied.
  • An agreed and tested system of communication should be established between any person entering the space and the attendant at the entrance.
  • Should an emergency occur to the personnel within the space, under no circumstances should the attendant enter the space before help has arrived and the situation has been evaluated to ensure the safety of those entering the space to undertake the rescue.
  • In the event that the ventilation system fails any personnel in the space should leave immediately.


CO2 Fixed Installation Explanation+Procedure 

[Unitor Example Used: All Rights Reserved to Unitor]

Unitor CO2 System is designed as total flooding system

co2 high pressure ffs line diagram
co2 ffs high pressure system


Unitor CO2 System consists of a high pressure cylinder bank with either manual or pressure operated cylinder top valves, with one or more pressured CO2 cylinders connected via a common manifold.
Wilhelmsen Technical Solutions has a type of pressure operated cylinder valve, which only requires a small quantity of gas to release the system and therefore it is fast operating and applicable to operate in big series. Automatically closes when evacuating the pilot gas.
The cylinder bank and unique manifold will be stored in a well-ventilated and insulated room, and the pressure operated valves are connected to the manifold using flexible high pressure hoses.
From the main manifold, CO2 is led through the distribution valves to the protected spaces.
From main distribution valves, a piping system is used to distribute the gas to the discharge nozzles which are places uniformly throughout the protected spaces.

Activation of the system

When releasing the system, the main distribution valve opens. The pilot gas to the pressure operated CO2 cylinder top valves is delayed for a specified time.
After the delay, the cylinder top valves open the gas are discharged through the piping and nozzles into the protected space.
There are several methods for system activation:
·        Quickly release the system by pressure operated cylinder top valves 
·        Manually release the CO2 cylinders individually one by one or by group in sequence depending upon the state of fires

CO2 is a colourless, non-corrosive gas that causes no chemical reaction to metals, electrical equipments, oil and has no mechanical damage to applied surfaces. It is commonly compressed to the liquid state in high pressure cylinders for storage and it can be stored for an indefinite time.
After the Unitor CO2 System is released, CO2 concentration quickly increases in the space and it suppresses the oxygen content to successfully extinguish the fire. It is proven to be a fast acting fire extinguishing agent and is effective on deep seated fires in cargo holds. In addition, it leaves no residue to clean up so your vessel can be back in operation almost straightaway.
At the same time, CO2 is also highly suffocative. It must be avoided by personnel when released. The Unitor CO2 system is designed with a pre-alarm system and a time delay function to allow the evacuation of the hazard area and avoid danger to the crew.
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An Idiot's Guide to MARPOL! written by an idiot for easy understanding

An Idiot's Guide to MARPOL

"International Convention for the Prevention of Pollution from Ships, 1973, modified by Protocol of 1978 and entered into force on 2nd Oct 1983."
Special Attraction: All Annexes here are condensed and ALL AMENDMENTS INCLUDED!
marpol
MARPOL is a very important International Marine Environmental Conventions. It is designed to minimize the pollution of the seas, including the dumping, oil, garbage and exhaust pollution.
                                                                                                  Its basic objective is to preserve the marine environment through elimination of pollution causing factors  and other harmful substances by creating a benchmark of regulations that every member country needs to follow.

Thus to monetize this objective, MARPOL Annexes:

[Click on the blue link to learn about each annex]

ANNEX 1: Oil Pollution (2 Oct 83)

ANNEX 2: Noxious Liquid Substances (2 Oct 83)


ANNEX 4: Sewage (27 Sep 03)

ANNEX 5: Garbage (31 Dec 88)

ANNEX 6: Air Pollution (19 May 05)

 We at MEO SUCCESS hope that this post will free you from all the books and offer you freedom to learn the best of the knowledge in simplest language that anyone can digest!

Hope you like our work, a lot of effort has been put in this initiative!

May the Joy Be With You!

IMO Conventions SumUp+Abbreviation Full Forms

IMO Conventions Sum Up

A Definite Read before your orals!

Content Courtesy & Copyright: A.S Tambwekar & I.M.E.I


For best of MARPOL & its AMENDMENTS, CLICK HERE, My MARPOL Guide!

Many a times, it is observed that surveyor asks for the exact full forms of the important conventions of the IMO, thus keeping that point in mind, presenting to you a nice compilation by Author A.S Tambwekar, 

IMO Conventions SumUp, click here to download pdf!

A gift of courtesy for you, 

Download Solas Chapter Names SumUp, here!

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An Idiot's Guide to MARPOL ANNEX VI

MARPOL ANNEX VI

International regulation for prevention of AIR Pollution from Ships

Enforcement: 19 May 05
Amended: 1 July 2010
Regulations: 18

Chapter 1 - General

Regulation 1: Application

The provisions of this Annex shall apply to all ships, except where expressly provided

Regulation 2: Definitions


  • Auxiliary Control Device: A system, function or control strategy installed on a marine diesel engine that is used to protect the engine and/or its ancillary equipment against operating conditions that could result in damage or failure, or that is used to facilitate the starting of the engine.
  • Continuous feeding: Defined as the process whereby waste is fed into a combustion chamber while the incinerator is in normal operating conditions with the combustion chamber operative temperature between 850°C and 1,200°C
  • Defeat device: It is a device which measures, senses and responds to the operating variables (such as temp, press) for the purpose of activation, delay or deactivation of a service or a component of a system.
  • NOx Technical Code: Control of Emission of Nitrogen Oxides from Marine Diesel Engines
  • Ozone-Depleting Substances: According to the Montreal Protocol, the substances which deplete the ozone layer of the atmosphere. For example: Halon 1211/1301/2402, CFC-11/12/113/114/115
  • Shipboard Incinerator: A shipboard facility designed for the primary purpose of incineration

  • Regulation 3: Exceptions and exemptions
    • Regulations of this Annex shall not apply to:
    1. any emission necessary for the purpose of securing the safety of a ship or saving life at sea
    2. any emission resulting from damage to a ship
    • The Admin, as appropriate, issue an exemption for a ship to conduct trials for the development of ship emission reduction and control technologies and engine design programmes under NOx Technical Code 2008.
    • the type or types of emission(s) that is or are being proposed for control (i.e., NOx or SOx and
    • particulate matter or all three types of emissions);
    • Emissions directly arising from the exploration, exploitation and associated offshore processing of sea-bed mineral resources are, exempt from the provisions of this Annex.
    Regulation 4: Equivalents
    Admin may allow fitting of material or systems that are equivalent to the approved systems, only if, they satisfactorily perform as specified.

    Chapter 2 - Survey, certification and means of control

    Regulation 5: Surveys

    Every ship of GT >= 400, 
      1. Initial Survey: Before the ship is put in service or before the Certificate (IAPPC) is issued for the first time.
      2. Renewal Survey: <= 5 years.
      3. Intermediate Survey: Within 3 months before/after 2nd/3rd Anniversary Date of the Certificate.
      4. Annual Survey: Within 3 months before/after each anniversary date.
      5. Additional Survey: Either general or partial, according to the circumstances such as major repair, replacement of the approved items/machinery as per this Annex.
      6. The Administration must appoint a competent surveyor officer to carry out various surveys. Such an officer holds the power to dismiss a vessel until its defects are rectified.
      7. No changes to be made to equipment post survey without permission.

      Regulation 6: Issue or endorsement of a Certificate

      • International Air Pollution Prevention Certificate shall be issued, after an initial or renewal survey for the following:
      1. any ship of 400 gross tonnage and above
      2. platforms and drilling rigs
      • International Energy Efficiency CertificateThis certificate is issued upon Annual Survey for ships of GT >= 400 by the Admin.

      Regulation 7: Issue of a Certificate by another Party
      • A Govt of a party to this convention, upon request by the Admin, shall do a survey of their vessel and upon satisfaction, issue IOPPC.
      • A copy of such certificate must be submitted to th Admin as soon as possible.
      Regulation 9: Form of certificate
      • The following Certificates shall be at least English, French or Spanish. If an official language of the issuing country is also used then its advised to keep a translation copy in above said languages: 
      1. International Air Pollution Prevention Certificate
      2. International Energy Efficiency Certificate
      Regulation 10: Duration and validity of certificate

      • IAPPC must be issued for <= 5 years.

      1. If renewal of cert not done within 3 months of anniversary date, then new cert shall be valid from the date of completion of the renewal survey to a date not exceeding five years from the date of expiry of the existing certificate.
      2. If at the time of the survey, ship is not in port, then a max extension of 3 months shall be allowed, only to allow it to reach the survey port.
      3. If the flag of the ship is changed then existing cert becomes invalid and new cert is issued by the new govt within 3 months of transfer to that flag.
      4. If alterations or No compliance is observed then validity of the cert is revoked.
      • International Energy Efficiency Certificate shall be valid for the lifetime of the ship, subject to following conditions:
      1. If the ship is withdrawn from service or if a new certificate is issued following major conversion of the ship.
      2. Upon transfer of the ship to the flag of another State. New cert upon survey shall be issued by the new govt to the party of this convention within 3 months of transfer to their flag.

      Regulation 11: Port State control on operational requirements

      • A ship when in a port of another Party is subject to inspection by officers duly authorized, where there are clear grounds for believing that the master or crew are not familiar with essential shipboard procedures relating to the prevention of pollution by oil, in such a case the Party shall take such steps as will ensure that the ship shall not sail until the situation has been brought to order in accordance with the requirement of this Annex.
      Regulation 11: Detection of violations and enforcement
      • Parties shall co-operate in the detection of violations and the enforcement of the provisions of this Annex, using all appropriate and practicable measures of detection and environmental monitoring, adequate procedures for reporting and accumulation of evidence.
      • A ship in port/terminal shall be inspected by officers appointed by Party and if any violation is observed then corrective action shall be taken by Admin and a report to be submitted.


      Chapter 3 - Requirements for control of emissions from ships

      Regulation 12: Ozone-depleting substances
      • This regulation does not apply to permanently sealed equipment where there are no refrigerant charging connections or potentially removable components containing ozone-depleting substances.
      • Any deliberate emissions of ozone-depleting substances shall be prohibited. Deliberate emissions include emissions occurring in the course of maintaining, servicing, repairing or disposing of systems or equipment.
      • For ships constructed on/after 19 May 05, use of HCFC (hydrocloroflorocarbon) are prohibited and must cease to operate by 1 Jan 2020.
      • For ships constructed on/after 1 Jan 2020, use of HCFC must be banned for ever.
      • The substances referred to in this regulation, and equipment containing such substances, shall be delivered to appropriate reception facilities when removed from ships.
      • Maintain a list of equipment containing ozone-depleting substances
      • Ozone Depleting Subs Record Book :Entries to be made in it.
      1. recharge, full or partial
      2. repair or maintenance of equipment
      3. discharge to atmosphere
      4. discharge to shore reception facilities
      5. supply of such substances to ships
      Regulation 13: Nitrogen oxides (NOx)

      Application
      • It applied to each engine >= 130 kW
      • Does not apply to Engines used for the Emergencies such as Emer. Gen. or Lifeboat Engine
      • If a ship sails only in state of entitled flag and has alternate methods to control NOx
      Major conversion
      • Any ship's Main Engine that is modified on/after 1 Jan 2000 and:
      1. Ship's engine is replaced by another
      2. Major modification happened acc to NOx Technical Code 2008
      3. Net MCR increased by 10% of original certification
      Tiers of NOx

      Subject to regulations of this Annex, the operation of a marine diesel engine that is installed on a ship, the following Tiers are provided:

      TierShip construction date on or after
      Total weighted cycle emission limit (g/kWh)
      n = engine’s rated speed (rpm)
      n < 130n = 130 - 1999n ≥ 2000
      I1 January 200017.0
      45.n-0.2
      e.g., 720 rpm – 12.1
      9.8
      II1 January 201114.4
      44.n-0.23
      e.g., 720 rpm – 9.7
      7.7
      III1 January 2016*3.4
      9.n-0.2
      e.g., 720 rpm – 2.4
      2.0
      (calculated as the total weighted emission of N02)
      n — rated engine speed (crankshaft revolutions per minute)

      Emission control area

       SECA turns out to be ECA (revision)

      the North American area and some more (coming)

      Marine diesel engines installed on a ship constructed prior to 1 January 2000

      With regard to a ship with a marine diesel engine with a power output of more than 5,000 kW and a per cylinder displacement at or above 90 L, installed on a ship constructed on or after 1 Jan 90 but prior to 1 January 2000, the IAPPC shall, for a marine diesel engine to this regulation applies, indicate that either an approved method has been applied. 
      nox technical code annex 6
      Like SCR NOx Removal System.

      Certification

      The revised NOx Technical Code 2008 shall be applied in the certification, testing and measurement procedures for the standards set forth in this regulation.
      The procedures for determining NOx emissions set out in the revised NOx Technical Code 2008 are intended to be representative of the normal operation of the engine. Defeat devices and irrational emission control strategies undermine this intention and shall not be allowed.

      Regulation 14: Sulphur oxides (SOx)
       and particulate matter

      General requirements

      The sulphur content of any fuel oil used on board ships shall not exceed the following limits:
      1. 4.50% m/m prior to 1 January 2012
      2. 3.50% m/m on and after 1 January 2012
      3. 0.50% m/m on and after 1 January 2020
      Requirements within emission control areas

      While ships are operating within an emission control area, the sulphur content of fuel oil used on board ships shall not exceed the following limits:
      1. 1.50% m/m prior to 1 July 2010
      2. 1.00% m/m on and after 1 July 2010
      3. 0.10% m/m on and after 1 January 2015
      Additional Factors

      Those ships using separate fuel oils to comply regulation and entering or leaving an emission control area of this regulation shall carry a written procedure showing how the fuel oil changeover is to be done, allowing sufficient time for the fuel oil service system to be fully flushed of all fuel oils exceeding the applicable sulphur content The volume of low sulphur fuel oils in each tank as well as the date, time and position of the ship when any fuel oil changeover operation is completed prior to the entry into an emission control area or commenced after exit from such an area shall be recorded in Manoeuvring Log Book.

      Regulation 15: Volatile organic compounds (VOCs)


      • If the emissions of volatile organic compounds (VOCs) from tankers are to be regulated in ports or terminals under the jurisdiction of a Party to the Protocol of 1997, they shall be regulated in accordance with the provisions of this regulation
      • A Party to the Protocol of 1997 which designates ports or terminals under its jurisdiction in which VOCs emissions are to be regulated shall submit a notification to the Organization. This notification shall include information on the size of tankers to be controlled, on cargoes requiring vapour emission control systems, and the effective date of such control. The notification shall be submitted at least six months before the effective date.
      • The Government of each Party to the Protocol of 1997 which designates ports or terminals at which VOCs emissions from tankers are to be regulated shall ensure that vapour emission control systems, approved by that Government taking into account the safety standards developed by the Organization,* are provided in ports and terminals designated, and are operated safely and in a manner so as to avoid undue delay to the ship
      • The Organization shall circulate a list of the ports and terminals designated by the Parties to the Protocol of 1997 to other Parties to the Protocol of 1997 and Member States of the Organization for their information
      • All tankers which are subject to vapour emission control in accordance with the provisions of paragraph (2) of this regulation shall be provided with a vapour collection system approved by the Administration taking into account the safety standards developed by the Organization, and shall use such system during the loading of such cargoes. Terminals which have installed vapour emission control systems in accordance with this regulation may accept existing tankers which are not fitted with vapour collection systems for a period of three years after the effective date identified in paragraph (2)
      • This regulation shall only apply to gas carriers when the type of loading and containment systems allow safe retention of non-methane VOCs on board, or their safe return ashore.
      Regulation 16: Shipboard incineration

    1. Shipboard incineration shall be allowed only in a shipboard incinerator.
    2. Shipboard incineration of the following substances shall be prohibited:
      1. residues of cargoes subject to Annex I, II or III or related contaminated packing materials
      2. polychlorinated biphenyls (PCBs)
      3. garbage, as defined by Annex V, containing more than traces of heavy metals
      4. refined petroleum products containing halogen compounds
      5. sewage sludge and sludge oil either of which is not generated on board the ship
      6. exhaust gas cleaning system residues
      7. Shipboard incineration of polyvinyl chlorides (PVCs) shall be prohibited
      • Incinerators installed in accordance with the requirements of  this regulation shall be provided with a manufacturer's operating manual, which is to be retained with the unit and which shall specify how to operate the incinerator within the limits
      • The combustion chamber gas outlet temperature shall be monitored at all times the unit is in operation.
      • Where that incinerator is of the continuous-feed type, waste shall not be fed into the unit when the combustion chamber gas outlet temperature is below 850°C. Where that incinerator is of the batch-loaded type, the unit shall be designed so that the combustion chamber gas outlet temperature shall reach 600°C within five minutes after start-up and will thereafter stabilize at a temperature not less than 850°C.
      Regulation 17: Reception facilities

      Each Party undertakes to ensure the provision of facilities adequate to meet the:
      • Needs of ships using its repair ports for the reception of ozone-depleting substances and equipment containing such substances when removed from ships
      • Needs of ships using its ports, terminals or repair ports for the reception of exhaust gas cleaning residues from an exhaust gas cleaning system

      Regulation 18: Fuel oil availability and quality

      Fuel oil availability

    3. Each Party shall take all reasonable steps to promote the availability of fuel oils that comply with this Annex
    4. If a ship is observed not following the compliance then it must be encouraged to comply by proving a report of incidence and evidence of the fresh compliance.
    5. A Party shall notify the Organization when a ship has presented evidence of the non-availability of compliant fuel oil.
    6. A ship shall notify its Administration and the competent authority of the relevant port of destination when it cannot purchase compliant fuel oil.
    7. Fuel oil quality

      • Fuel oil for combustion purposes delivered to and used on board ships to which this Annex applies shall
      meet the following requirements:
      1. Not exceed the applicable sulphur content
      2. Not cause an engine to exceed the applicable NOx emission limit
      3. Not contain inorganic acid or be harmful to personnel
      4. Not jeopardize the safety of ships
      5. Not adversely affect the performance of the machinery
      • This regulation does not apply to coal in its solid form or nuclear fuels.
      • Fuel oil for combustion purposes delivered to and used on board shall be recorded by means of a bunker delivery note.
      • BDN to be retained for atleast 3 years from the date of delivery of oil.
      • Inspection of BDN shall happen for trueness of the details
      • The bunker delivery note shall be accompanied by a representative sample of the fuel oil delivered.
      • The sample is to be sealed and signed by the supplier's representative and the master or officer in charge of the bunker operation on completion of bunkering operations and retained under the ship's control until the fuel oil is substantially consumed, but in any case for a period of not less than 12 months from the time of delivery.
      • Parties undertake to ensure that appropriate authorities designated by them:
      1. maintain a register of local suppliers of fuel oil
      2. require local suppliers to provide the bunker delivery note and sample as required by this regulation
      3. require local suppliers to retain a copy of the bunker delivery note for at least three years for inspection and verification by the port State
      4. take action as appropriate against fuel oil suppliers that have been found to deliver fuel oil that does not comply with that stated on the bunker delivery note
      5. inform the Administration of any ship receiving fuel oil found to be non-compliant with the requirements

      Information to be included in the bunker delivery note


      • Name and IMO Number of receiving ship
      • Port
      • Date of commencement of delivery
      • Name, address and telephone number of marine fuel oil supplier
      • Product name(s)
      • Quantity in metric tonnes
      • Density at 15°C, kg/m3
      • Sulphur content (% m/m)
      • A declaration signed and certified by the fuel oil supplier's representative that the fuel oil supplied is in conformity with the applicable regulation of this Annex.





      Thats All Folks :)

      An Idiot's Guide to MARPOL ANNEX I

      marine engineering class iv
      MARPOL ANNEX 1
      (revised from MARPOL Edition 2011)

      International Regulation for the Prevention of Pollution by OIL

      Enforcement: 2 Oct 1983
      Revision: 1 Jan 2007

      Regulations: 38

      Chapter 1 - General

      Regulation 1: Definitions

      • Oil: Petroleum in any form including crude oil, fuel oil, sludge, oil refuse and refined products
      • Crude oil: Any liquid hydrocarbon mixture occurring naturally in the earth
      • Oil tanker: A ship constructed or adapted primarily to carry oil in bulk
      • Crude oil tanker: An oil tanker engaged in the trade of carrying crude oil
      • Product carrier: An oil tanker engaged in the trade of carrying oil other than crude oil
      • Combination carrier: A ship designed to carry either oil or solid cargoes in bulk
      • Nearest land: The term "from the nearest land" means from the baseline from which the territorial sea of the territory is established
      • Special area: A sea area where for recognized technical reasons in relation to its oceanographical and ecological condition and to the particular character of its traffic the adoption of special mandatory methods for the prevention of sea pollution by oil is required
      • Special Areas List (for this annex):

      1. the Mediterranean Sea
      2. the Baltic Sea area
      3. the Black Sea
      4. the Red Sea
      5. the Gulf of Aden
      6. the Antarctic area
      7. the North West European waters (includes North Sea, Celtic Sea, English Channel)
      8. the Oman area of the Arabian Sea
      9. the Southern South African waters


      ·  Instantaneous rate: Rate of discharge of oil content means the rate of discharge of oil in L/hr at any instant divided by the speed of the ship in knots at the same instant
      ·  Slop tank: A tank specifically designated for the collection of tank draining, tank washing and other oily mixtures
      ·  Clean ballast: The ballast in a tank which, since oil was last carried therein, has been so cleaned that effluent therefrom if it were discharged from a ship would not produce visible traces of oil on the surface of the water
      ·  Segregated ballast means the ballast water introduced into a tank which is completely separated from the cargo oil and oil fuel system
      ·  Anniversary date: The day and the month of each year, which will correspond to the date of expiry of the IOPPC
      ·  IOPPC: International Oil Pollution Prevention Certificate
      ·  Oil Residue (sludge): The residual waste oil products generated during the normal operation of a ship such as fuel oil purification, waste oil from drip trays etc
      ·  Oil residue (sludge) tank: Tank which holds oil residue (sludge) from which sludge may be disposed directly through the standard discharge connection
      ·  Oily bilge water: Water which may be contaminated by oil resulting from things such as leakage or maintenance work in machinery spaces. Any liquid entering the bilge system including bilge wells, bilge piping, tank top or bilge holding tanks is considered oily bilge water
      Regulation 2: Application
      • Unless expressly provided otherwise, the provisions of this Annex shall apply to all ships.
      Regulation 3: Exemptions
      • Any ship such as hydrofoil, air-cushion vehicle, near-surface craft and submarine craft etc.
      •  
      • The Admin may waive the requirements of regulations 29, 31 and 32 of this Annex, for any oil tanker which engages exclusively on voyages both of 72 h or less in duration and within 50 nautical miles from the nearest land
      Regulation 4: Exceptions
      • Regulations 15 and 34 of this Annex shall not apply to:
      1. The discharge into the sea of oil or oily mixture necessary for the purpose of securing the safety of a ship or saving life at sea
      2. the discharge into the sea of oil or oily mixture resulting from damage to a ship or its equipment, only when all the precaution are taken to avoid such a situation
      Regulation 5: Equivalents
      •  
      • The Administration may allow any fitting, material, appliance or apparatus to be fitted in a ship as an alternative to that required by this Annex if such fitting, material, appliance or apparatus is at least as effective as that required by this Annex.
      Chapter 2 - Surveys and certification

      Regulation 6: Surveys
      • Every oil tanker >= 100 GT & other ships >= 400 GT, are subject to following surveys to ensure that the structure, equipment, systems, fittings, arrangements and material fully comply with the applicable requirements of this Annex:
      1. Initial Survey: Before the ship is put in service or before the Certificate (IOPPC) is issued for the first time.
      2. Renewal Survey: <= 5 years.
      3. Intermediate Survey: Within 3 months before/after 2nd/3rd Anniversary Date of the Certificate.
      4. Annual Survey: Within 3 months before/after each anniversary date.
      5. Additional Survey: Either general or partial, according to the circumstances such as major repair, replacement of the approved items/machinery as per this Annex.
      • The Administration must appoint a competent surveyor officer to carry out various surveys. Such an officer holds the power to dismiss a vessel until its defects are rectified.
      Regulation 7: Issue or endorsement of certificate
      • An International Oil Pollution Prevention Certificate (IOPPC) shall be issued upon successful initial/renewal survey to an oil tanker >= 150GT or another ship >= 400 GT.

      Regulation 8: Issue/Endorsement  of certificate by another Government
      • A Govt of a party to this convention, upon request by the Admin, shall do a survey of their vessel and upon satisfaction, issue IOPPC.
      • A copy of such certificate must be submitted to th Admin as soon as possible.

      Regulation 9: Form of certificate
      • The International Oil Pollution Prevention Certificate shall be at least English, French or Spanish. If an official language of the issuing country is also used then its advised to keep a translation copy in above said languages.

      Regulation 10: Duration and validity of certificate

      • IOPPC must be issued for <= 5 years.
      • If renewal of cert not done within 3 months of anniversary date, then new cert shall be valid from the date of completion of the renewal survey to a date not exceeding five years from the date of expiry of the existing certificate.
      • If at the time of the survey, ship is not in port, then a max extension of 3 months shall be allowed, only to allow it to reach the survey port.
      • If the flag of the ship is changed then existing cert becomes invalid and new cert is issued by the new govt within 3 months of transfer to that flag.
      Regulation 11: Port State control on operational requirements
      •  
      • A ship when in a port of another Party is subject to inspection by officers duly authorized, where there are clear grounds for believing that the master or crew are not familiar with essential shipboard procedures relating to the prevention of pollution by oil, in such a case the Party shall take such steps as will ensure that the ship shall not sail until the situation has been brought to order in accordance with the requirement of this Annex.
      Chapter 3 - Requirements for machinery spaces of all ships

      Regulation 12: 
      Tanks for oil residues
      • Each ship >= 400 GT, shall be provided with tanks of appropriate capacity to collect sludge based upon the length of voyage, condition of machinery etc.
      • Shall have no discharge connections to the bilge system, oily bilge water holding tank(s), tank top or oily water separators except that the tank(s) may be fitted with drains, with manually operated self-closing valves and arrangements for subsequent visual monitoring of the settled water, that lead to an oily water holding tank or bilge well, or an alternative arrangement, provided such arrangement does not connect directly to the bilge piping system.
      • Oil residue (sludge) may be disposed of directly from the oil residue (sludge) tank(s) through the standard discharge connection.
      • Piping to and from oil residue (sludge) tanks shall have no direct connection overboard.
      Regulation 12A: Oil fuel tank protection


      Regulation 13: Standard discharge connection
      • To enable pipes of reception facilities to be connected with the ship's discharge pipeline for residues from machinery bilges and from oil residue (sludge) tanks, both lines shall be fitted with a standard discharge connection in accordance with the following table:

      annex 1 marpol 

      Regulation 14: Oil filtering equipment

      • Any Ship 400 <= GT < 10000, shall be fitted with Oil Filtering Equipment which has to be of a design approved by the Administration and shall be such as will ensure that any oily mixture discharged into the sea after passing through the system has an oil content not exceeding 15 ppm.
      • Any Ship GT >= 10000 shall be equipped as per above paragraph. But in addition, it shall be provided with alarm arrangements to indicate when this level cannot be maintained. The system shall also be provided with arrangements to ensure that any discharge of oily mixtures are automatically stopped when the oil content of the effluent exceeds 15 ppm.
      • Ships GT < 400 GT, to retain on board oil or oily mixtures for subsequent discharge to reception facilities if vessel en-route, OWS operated @ 15 ppm restriction, oily mixture does not originate from cargo pump-room bilges on oil tankers
      Regulation 15: Control of discharge of oil

      • Discharges Outside Special Areas

      Ships GT >= 400 prohibited to discharge oil unless,
      1. Ship En-Route
      2. Oily mixture is processed through OWS @ ppm <= 15
      3. Oily mixture does not originate from cargo pump-room bilges on oil tankers
      4. Oily mixture, in case of oil tankers, is not mixed with oil cargo residues
      • Discharges in Special Areas

      Ships GT >= 400 prohibited to discharge oil unless,
      1. Ship En-Route
      2. Oily mixture is processed through OWS @ ppm <= 15
      3. OWS to be equipped with 15 ppm Alarm and automatic stopping arrangement
      4. Oily mixture does not originate from cargo pump-room bilges on oil tankers
      5. Oily mixture, in case of oil tankers, is not mixed with oil cargo residues
      •  
      • In respect of the Antarctic area, any discharge into the sea of oil or oily mixtures from any ship shall be prohibited
      • If there are visible oil traces on surface of sea water, then Govt of parties to this convention must inspect the cause & contentment of such cause.
      • No chemical to be discharged in any way in any concentration (hazard to marine ecology)
      •  
      • The oil residues which cannot be discharged into the sea in compliance with this regulation shall be retained on board for subsequent discharge to reception facilities
      Regulation 16: Segregation of oil and water ballast and carriage of oil in forepeak tanks
      • Ship GT >= 4000 (delivery 31 Dec 79), Oil Tanker >= 150 (delivery after 31 Dec 79), no ballast water shall be carried in any oil fuel tank.
      • Contaminated Ballast Water to discharge to Shore Facility and entry made in ORB-1.
      • After 1 July 1982, oil shall not be carried in a forepeak tank or a tank forward of the collision bulkhead
      Regulation 17: 
      Oil Record Book Part I - Machinery space operations
      • Oil Tanker GT >= 150, Other Ship GT >= 400, shall be provided with an Oil Record Book Part I (Machinery space operations).
      •  
      • The Oil Record Book Part I shall be completed on each occasion, on a tank-to-tank basis if appropriate, whenever any of the following machinery space operations takes place in the ship:
      1. ballasting or cleaning of oil fuel tanks
      2. discharge of dirty ballast (cleaning water) from oil fuel tanks
      3. collection and disposal of oil residues (sludge)
      4. discharge of bilge water to sea/shore facility
      5. bunkering of fuel or bulk lubricating oil
      6. internal tank-tank transfers
      • In case of accidental discharge of oil, and report must be attached in ORB-1 stating the reasons for such discharge.
      •  
      • Each completed operation shall be signed by the officer or officers in charge of the operations concerned and each completed page shall be signed by the master of ship.
      • Any failure of the oil filtering equipment shall be recorded in the Oil Record Book Part I.
      Chapter 4 - Requirements for the cargo area of oil tankers

      Regulation 18: 
      Segregated ballast tanks
      Regulation 19: Double hull and double bottom requirements for oil tankers

      Regulation 20Double hull and double bottom requirements for oil tankers
      •  
      • The Administration may allow continued operation of a Category 2 or 3 oil tanker of 15 years and over after the date of its delivery, if satisfactory results of the Condition Assessment Scheme warrant that, in the opinion of the Administration, the ship is fit to continue such operation, provided that the operation shall not go beyond the anniversary of the date of delivery of the ship in 2015 or the date on which the ship reaches 25 years after the date of its delivery, whichever is the earlier date.
      Regulation 21: Prevention of oil pollution from oil tankers carrying heavy grade oil as cargo

      • For the purpose of this regulation heavy grade oil means any of the following:
      1. Crude oils having a density at 15°C higher than 900 kg/m3
      2. Oils, other than crude oils, having either a density at 15°C higher than 900 kg/m3 or a kinematic viscosity at 50°C higher than 180 mm2/s
      • If an oil tanker of 600<= GT < 5000, GT >= 5000 has satisfactory CAS, then it shall be allowed to carry heavy grade oil of 900 <= density <= 945 (kg/m3) until it reaches the age of 25 years from the date of its delivery.
      • Admin has right to void the above said statement at any time if not satisfied.
      • Govt of any Party to the Convention, shall prohibit the entry of a vessel as said in the above para, on the grounds of safety of their property.
      Regulation 22: Pump-room bottom protection
      •  
      • This regulation applies to oil tankers of 5,000 tonnes deadweight and above constructed on or after 1 January 2007.
      •  
      • The pump-room shall be provided with a double bottom such that at any cross-section the depth of each double bottom tank or space shall be such that the distance h between the bottom of the pump-room and the ship's baseline measured at right angles to the ship's baseline is not less than h = 1 m (min).
      Regulation 23: Accidental oil outflow performance
      Regulation 24: Damage assumptions
      Regulation 25: Hypothetical outflow of oil
      Regulation 26: Limitations of size and arrangement of cargo tanks
      Regulation 27: Intact stability
      Regulation 28: Subdivision and damage stability

      Regulation 29: Slop tanks
      • Oil Tankers GT >= 150, slop tanks must be provided.
      •  The total capacity of the slop tank(s) shall be minimum 3% of the oil-carrying capacity of the ship.
      •  Adequate means shall be provided for cleaning the cargo tanks and transferring the dirty ballast residue and tank washings from the cargo tanks into a slop tank.
      • Slop tanks shall be so designed, particularly in respect of the position of inlets, outlets, baffles or weirs, so as to avoid excessive turbulence and entrainment of oil or emulsion with the water.
      • Oil tankers GT >= 70000 (delivery 31 Dec 79) must have at least 2 slop tanks.

      Regulation 30: Pumping, piping and discharge arrangement
      • In every oil tanker, a discharge manifold for connection to reception facilities shall be located on the open deck on both sides of the ship.
      • Oil Tanker GT >= 150, pipelines for the discharge to the sea of ballast water or oil-contaminated water from cargo tank areas shall be led to the open deck or to the ship's side above the waterline in the deepest ballast condition. Means shall be provided for stopping the discharge into the sea.
      • Every oil tanker delivered after 1 June 1982, required to be provided with segregated ballast tanks or fitted with a crude oil washing system.
      • On every oil tanker at sea, dirty ballast water or oil-contaminated water from tanks in the cargo area, other than slop tanks, may be discharged by gravity below the waterline, provided that sufficient time elapsed in order to allow oil/water separation to have taken place and the ballast water been examined immediately before the discharge with an oil/water interface detector.
      • Every oil tanker of 150 gross tonnage and above delivered on or after 1 January 2010, which has installed a sea chest that is permanently connected to the cargo pipeline system,shall be equipped with both a sea chest valve and an inboard isolation valve. In addition to these valves, sea chest shall be capable of isolation from the cargo piping system,while the tanker is loading, transporting,or discharging cargo by use of a positive means.

      Regulation 31:Oil discharge monitoring and control system
      • Oil tankers of 150 gross tonnage and above shall be equipped with an oil discharge monitoring and control system.
      • The system shall be fitted with a recording device to provide a continuous record of the discharge in litres per nautical mile and total quantity discharged, or the oil content and rate of discharge. This record shall be identifiable as to time and date and shall be kept for at least three years.
      • The oil discharge monitoring and control system shall come into operation when there is any discharge of effluent into the sea and shall be such as will ensure that any discharge of oily
      • mixture is automatically stopped when the instantaneous rate of discharge of oil exceeds that permitted by Admin
      • Instructions as to the operation of the system shall be in accordance with an operational manual approved by the Administration. They shall cover manual as well as automatic operations and shall be intended to ensure that at no time shall oil be discharged
      Regulation 32: Oil/water interface detector
      ·     Oil tankers of 150 gross tonnage and above shall be provided with effective oil/water interface detectors approved by the Administration for a rapid and accurate determination of the oil/water interface in slop tanks and shall be available for use in other tanks where the separation of oil and water is effected and from which it is intended to discharge effluent direct to the sea.

      Regulation 33: Crude oil washing requirements
      ·        Every crude oil tanker, DWT > 20000 (delivery 1 June 1982) shall be fitted with a cargo tank cleaning system using crude oil washing.
      ·        For LEARNING ABOUT THE CRUDE OIL WASHING (COW) REGULATIONS, CLICK HERE, COW REGULATION REQUIREMENTS!



      Regulation 34: Control of discharge of oil (For Oil Tankers)

      Discharges outside special areas
      Any discharge into the sea of oil or oily mixtures from the cargo area of an oil tanker shall be prohibited except when all the following conditions are satisfied:
      ·       the tanker is not within a special area;
      ·       the tanker is more than 50 nautical miles from the nearest land;
      ·       the tanker is proceeding en route;
      ·       the instantaneous rate of discharge of oil content does not exceed 30 litres per nautical mile;
      ·       the total quantity of oil discharged into the sea does not exceed for:
      1.    Old Tankers (delivery on/before 31 Dec 79), 1/15000 of total particular cargo
      2.    New Tankers (delivery post 31 Dec 79), 1/30000 of total particular cargo
      ·        the tanker has in operation an oil discharge monitoring and control system and a slop tank arrangement
      Discharges in special areas.
      Any discharge into the sea of oil or oily mixture from the cargo area of an oil tanker shall be prohibited while in a special area
      The provisions of above para shall not apply to the discharge of clean or segregated ballast.

      Regulation 35: Crude oil washing operations
      ·      Every oil tanker operating with crude oil washing systems shall be provided with an Operations and Equipment Manual detailing the system and equipment and specifying operational procedures. If an alteration affecting the crude oil washing system is made, the Operations and Equipment Manual shall be revised accordingly.

      Regulation 36: Oil Record Book Part II - Cargo/ballast operations

      ·    Every oil tanker of 150 gross tonnage and above shall be provided with an Oil Record Book Part II (Cargo/Ballast Operations).
      ·        The Oil Record Book Part II shall be completed on each occasion, on a tank-to-tank basis if appropriate,whenever any of the following cargo/ballast operations take place in the ship:
      .1 loading of oil cargo;
      .2 internal transfer of oil cargo during voyage;
      .3 unloading of oil cargo;
      .4 ballasting of cargo tanks and dedicated clean ballast tanks;
      .5 cleaning of cargo tanks including crude oil washing;
      .6 discharge of ballast except from segregated ballast tanks;
      .7 discharge of water from slop tanks;
      .8 closing of all applicable valves or similar devices after slop tank discharge operations;
      .9 closing of valves necessary for isolation of dedicated clean ballast tanks from cargo and stripping
      lines after slop tank discharge operations; and
      .10 disposal of residues.
      ·    The total quantity of oil and water used for washing and returned to a storage tank shall be recorded in the Oil Record Book Part II.
      ·    In the event of accidental or other exceptional discharge of oil not excepted by that regulation, a statement shall be made in the Oil Record Book Part II of the circumstances of, and the reasons for, the discharge.
      ·    Each Ops recorded and signed by Duty Engineer and each completed page signed by Master of the vessel.
      ·    OWS failure to be recorded in ORB-II
      ·    Readily available for inspection

      Regulation 37: Shipboard oil pollution emergency plan
      Every oil tanker of 150 gross tonnage and above and every ship other than an oil tanker of 400 gross tonnage and above shall carry on board a shipboard oil pollution emergency plan approved by the Administration.
      ·       The plan shall consist at least of  the procedure to be followed by the master or other persons having charge of the ship to report anoil pollution incident
      ·       the list of authorities or persons to be contacted in the event of an oil pollution incident
      ·       a detailed description of the action to be taken immediately by persons on board
      ·       the procedures and point of contact on the ship for coordinating shipboard action with national and local authorities in combating the pollution.
      ·       In the case of ships to which regulation 17 of Annex II of the present Convention also applies, such a plan may be combined with the shipboard marine pollution emergency plan for noxious liquid substances required under regulation 17 of Annex II of the present Convention.
      ·       All oil tankers of 5,000 tonnes deadweight or more shall have prompt access to computerized shore based damage stability and residual structural strength calculation programs.




      Chapter 6 - Reception facilities

      Regulation 38: Reception facilities
      ·   The Government of each Party to the present Convention undertakes to ensure the provision at oil loading terminals, repair ports, and in other ports in which ships have oily residues to discharge, of facilities for the reception of such residues and oily mixtures as remain from oil tankers and other ships adequate to meet the needs of the ships using them without causing undue delay to ships.
      ·   For special areas, the Government of each Party to the present Convention having under its jurisdiction entrances to seawater courses with low depth contour which might require a reduction of draught by the discharge of ballast shall ensure the provision of the facilities referred to in paragraph 4 of this regulation but with the proviso that ships required to discharge slops or dirty ballast could be subject to some delay.


      Regulation 39: Special requirements for fixed or floating platforms

      Chapter 8 - Prevention of pollution during transfer of oil cargo between oil tankers at sea (new)

      Regulation 40: Scope of application
      ·        Applicable to Oil Tankers, GT >= 150
      ·        For tankers engaged in the transfer of oil cargo between oil tankers at sea (STS operations)
      ·        Not apply to oil transfer operations associated with fixed or floating platforms including drilling rigs
      ·        The regulations contained in this chapter shall not apply to bunkering operations
      ·        Does not apply, if done to save life at sea or safety of ship
      ·        Does not apply to Naval Ship

      Regulation 41: General rules on safety and environmental protection
      ·        Every vessel must carry a STS Ops plan. This must be in working language of the ship.
      ·        It must be presented before first, annual or intermediate survey when held >= 1 Jan 11
      ·        The STS Plan may be incorporated in the SMS of the vessel as per SOLAS Ch IX
      ·        The person in overall advisory control of STS operations shall be qualified to perform all relevant duties, taking into account the qualifications contained in the best practice guidelines for STS operations



      Regulation 42: Notification
      ·      Each oil tanker subject to this chapter that plans STS operations within the territorial sea, or the exclusive economic  zone of a Party to the present Convention shall notify that Party not less than 48 h in advance of the scheduled STS operations.
      ·      The notification must include the following info:
      1.  Name, flag, call sign, IMO Number and estimated time of arrival of the oil tankers involved in the STS operations
      2.  Date and Time of Ops including the geographical location
      3.  Whether STS Ops to be done at anchor/underway
      4.  Type of oil to be transferred

      Chapter 9 - Special requirements for the use
      or carriage of oils in the Antarctic area

      Regulation 43: Special requirements for the use or carriage of oils in the Antarctic area
      1 With the exception of vessels engaged in securing the safety of ships or in a search and rescue operation,
      the carriage in bulk as cargo or carriage and use as fuel of the following:
      .1 crude oils having a density at 15°C higher than 900 kg/m3;
      .2 oils, other than crude oils, having a density at 15°C higher than 900 kg/m3 or a kinematic viscosity
      at 50°C higher than 180 mm2/s; or
      .3 bitumen, tar and their emulsions,
      shall be prohibited in the Antarctic area, as defined in Annex I, regulation 1.11.7.
      2 When prior operations have included the carriage or use of oils listed in paragraphs 1.1 to 1.3 of this
      regulation, the cleaning or flushing of tanks or pipelines is not required.

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